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How do Strainers Interfere with Pressure Control Valve Performance?

Thiago Garcia
By
Thiago Garcia 14 Jun 2018

Pressure oscillation is a phenomenon that develops in some water supply systems in high-rise buildings. It can be a nuisance for building occupants as it creates unstable flows in faucets, disturbs the stable mix of hot and cold shower water, and might even damage delicate appliances such as washing machines and dishwashers.

A high-rise building water supply system can include a variety of control components meant to provide stable pressure and prolong the lifespan of the system. These include water hammer solutions for the pumping system, air valves at key positions to allow free water flow, and pressure control valves (PRVs) for proper pressure distribution along the tall building. 

But these are not the only control components capable of affecting system pressure. When  designing or modifying a water supply system, it is important to keep in mind that virtually any system component—even those that are often overlooked such as strainers—can affect system pressure and potentially contribute to pressure oscillation. Problems related to pressure oscillation on a consumption-site basis such as showers and taps in buildings are often associated with a pressure control valve, since it is usually the only point in the system that has a manometer that allows the verification of this oscillation. However, oscillations shown upstream of pressure reducing valves may actually originate from the pressure control valve gravel trap or strainer.

How to Avoid Unstable Pressure Caused by Pressure Control Valve Strainers

In order to protect the PRV from debris that may flow in the pipeline and disturb its operation, a pressure reduction station should include a strainer that is installed on the upstream side of the PRV. 

The following are some possible causes of excessive pressure loss at the filter site:

  1. Excessively fine or perforated filter screens
    A filter with a screen that is too fine can easily plug up and obstruct water flow, causing a pressure drop. Our recommendation is that the filter grade in Y type filters should be at least 0.5 mm.

    A mesh filter screen is far preferable to a perforated sheet filter screen. Because the number of holes in a perforated filter is much smaller, a 0.5 mm perforated filter will often fail to attain the flow capacity needed to maintain adequate pressure in the pipe. The following is a comparative image of filter screens with the opening percentage of each.How_do_filters_interfere_with_pressure_control_valve_performance-2How_do_filters_interfere_with_pressure_control_valve_performance-1As you can see, the 0.5 mm perforated screen in the image on the top actually has less than half the open area of the 0.42 mm mesh screen in the image on the bottom. This is enough of a difference to significantly affect the likelihood of its clogging and subsequently causing pressure oscillation issues.

  2. Lack of filter maintenance  
    Even an appropriately sized filter can clog if it is not properly maintained. As the photos below demonstrate, it is not uncommon for significant obstructions to be carried through supply pipes and lodge in the filter. Partially or completely clogged filters compromise water flow, which can result in strong pressure oscillations in the system.

    Pressure_control_valve4    
    Strong pressure oscillations are especially likely to happen when there is an increase in consumption demand. While the pressure control valve itself will have a modulating effect, when the pressure loss is located in the filter, it may compromise the outlet pressure of the valve.

    Ideally, a Y filter should create a small enough pressure drop to maintain compatibility with the design pressure of the point where it is installed. To avoid excessive pressure loss and subsequent pressure surges in the system, filters should receive regular maintenance. It is a good idea to clean and inspect pressure control valve filters whenever the upper reservoirs go through cleaning or maintenance.

Any Questions about Pressure Surge Prevention in Water Supply Systems?

BERMAD provides comprehensive support for engineers and designers of water supply systems. If you would like to know more about how we can help you eliminate pressure oscillation and other unwanted water supply system problems in your next building or construction project, contact us here to get in touch with a BERMAD representative in your region.

 

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Topics: Building & Construction, Pressure control valve

Thiago Garcia

Written by Thiago Garcia

Sales Engineer – Building Construction

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